PVC wood veneer foaming regulator H901 can adjust the decomposition rate of foaming agents (such as AC foaming agents), make the pores uniform and dense, avoid collapse or excessive size, balance the foaming ratio, reduce material density (0.5-1.2 g/cm³) while maintaining strength, improve the clarity of wood grain transfer, reduce surface pores and flow marks, enhance matte/high gloss effects, thereby improving the surface quality of PVC wood veneer, and prevent melt rupture, shrinkage and deformation, and improve the continuity of extrusion/calendering process. PVC wood veneer foaming regulator H901 is mainly used for imitation wood grain wall panels, ceilings, skirtings, door frames; PVC veneer panels, cabinet door panels, 3D relief veneers; outdoor wood plastic (WPC) composite materials, sound insulation and heat insulation panels. Zibo Yixing New Materials' PVC Wood Veneer Foaming Regulator H901
It plays a key role in the production of PVC foamed boards (such as wood veneers). Its core advantages are mainly reflected in cell optimization, processing stability, cost control and product performance improvement.
Product Indicators
|
Model |
H-901 |
|
Appearance |
White powder |
|
Apparent density(g/cm³) |
0.45±0.10 |
|
Volatile matter (%) |
≤1.5 |
|
Particle size (40 mesh passing rate) |
≥ 98% |
|
Intrinsic viscosity |
15.50±0.50 |
Product Advantages
1.Optimize the cell structure and improve the quality of the board
Uniform and fine pores:Adjust the decomposition rate of the foaming agent to avoid excessive cell enlargement or collapse, so that the density distribution of the board is more uniform (such as 0.5-1.2 g/cm³).
Improve surface finish:Reduce surface defects such as pores and fish eyes, enhance wood grain transfer or embossing effects, and make the imitation wood texture more realistic.
Enhanced mechanical properties:Uniform closed-cell structure improves the impact resistance, bending strength and dimensional stability of the board.
Application comparison:
Without regulator: The pores are coarse and easy to break, and the board is easy to deform.
With regulator: The pores are small and uniform, and the finished product is light and strong.
2. Improve processing stability and reduce scrap rate
Improved melt strength:Prevent melt fracture during extrusion/calendering, reduce problems such as broken plates and flow marks, and are suitable for high-speed continuous production.
Wide temperature adaptability:It works stably within the range of 160-220℃, avoiding uneven foaming due to temperature fluctuations.
Reduce shrinkage deformation:Adjust the matching of foaming and cooling process to prevent sheet warping or edge shrinkage.
3.Reduce production costs and improve economic benefits
Reduce the amount of raw materials:The cost of PVC resin and filler (such as CaCO₃) can be saved through high foaming ratio (density reduction of 20-40%).
Energy consumption optimization:Improve melt fluidity, reduce extruder load, and reduce energy consumption by 5-15%.
Extend mold life:Stabilize the foaming process to reduce mold carbon deposits and reduce maintenance frequency.
Data reference:
The density is reduced from 1.0 g/cm³ to 0.7 g/cm³, which can save about 15% of raw material costs.
4. Expand product application range
Lightweight board: such as partition board, exhibition display board (density 0.5-0.8 g/cm³).
High-strength imitation wood veneer: The wood grain texture is achieved through the closed-cell structure, which is used for furniture and decorative lines.
Functional modification: Combined with flame retardants, anti-UV agents, etc., to produce outdoor building materials or flame-retardant boards.
5. Environmental protection and sustainability
No harmful substances: RoHS/REACH compliant, no heavy metals or VOC release.
Recyclability: Foaming regulator does not affect PVC recycling and reuse, reducing waste pollution.
6.Outstanding advantages compared with traditional foaming process
|
Comparison Items |
Traditional foaming process |
Foaming process with adding regulator |
|
Cell structure |
Uneven, easy to merge or collapse |
Small and uniform, high closed-cell rate |
|
Surface quality |
Additional grinding or coating required |
Can be directly transferred/embossed, reducing post-processing |
|
Production stability |
High scrap rate (>10%) |
Scrap rate <3% |
|
Comprehensive cost |
High raw material and energy consumption |
Save raw materials + energy consumption, reduce total cost by 10-20% |
Product performance
Application
Instructions for use and packaging and transportation
When using, the amount of addition should be determined according to the specific materials and processing conditions. The additives can be directly mixed with the raw materials or added during the processing to ensure uniform dispersion. A small-scale test should be conducted before use to optimize the dosage and effect. The storage period is 1 year. If there is no change in performance test after 1 year, it can be used. The packaging is generally 25 kg/bag.Store in a cool and dry place, avoid high temperature and humidity, follow safe operating specifications, and wear protective equipment.
Why choose our PVC processing aids?
In the PVC processing industry, choosing the right processing aids is crucial to improving product quality, optimizing production processes and reducing production costs. Our company focuses on the research and development and sales of PVC processing aids, and is committed to providing customers with efficient, reliable and environmentally friendly solutions. The following are several reasons why customers choose us:
Comprehensive product line
Diverse choices: We provide a variety of PVC processing aids, including foaming regulators, ACR processing aids, (transparent, lubricating, impact-modified) stabilizers, lubricants, toughening agents, etc., to meet the needs of different customers.
Customized solutions: According to the specific needs of customers, we can provide customized additive formulas to ensure the best application effect.
Technical support and after-sales service
Professional technical team: We have an experienced technical team that can provide customers with full technical support from product selection to application.
On-site service: Our technicians can go to the customer's factory for on-site guidance to help solve practical problems in production.
Environmental protection and safety
Environmentally friendly formula: Our processing aids meet international environmental standards, are non-toxic and odorless, and are suitable for food packaging, medical devices and other fields with high safety requirements.
Sustainable development: We are committed to the research and development and production of environmentally friendly additives to help customers achieve green production and reduce the impact on the environment.
Reduced production costs: By improving production efficiency, reducing scrap rates and optimizing processing conditions, our additives can significantly reduce customers' production costs.
High cost performance: We provide cost-effective products to ensure that customers enjoy reasonable prices while obtaining excellent performance.
Quick response and delivery
Quick response: We have a dedicated customer service team that can quickly respond to customer needs and questions.
On-time delivery: We have a complete production and logistics system to ensure that products can be delivered to customers on time.
FAQ
Can you send samples?
A: Of course, we can provide customers with free samples and express delivery services to all parts of the world.
What product information do I need to provide?
A: Please provide what kind of PVC products you are currently producing, the intended product name and model, as well as your requirements and the quantity you need to purchase.
What is your payment method?
A: (EXW/FOB/CRF) Total payment ≤ US$2,000, 100% prepayment. Total payment of US$2,000-US$20,000, 30% wire transfer deposit, 70% balance paid before shipment; total payment > US$20,000, the two parties can negotiate the payment method.
What certifications do your products have?
A: We have third-party testing, such as ISO9001, SGS, BV, etc.
How long is your delivery time?
A: FOB generally our delivery time is 7-15 days. If the quantity is extremely large or there are special circumstances, the delivery time may be longer
Can I visit your factory?
A: Of course, we welcome customers from all over the world to visit our factory.
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